Optimized Production Cells
페이지 정보
본문
Cellular manufacturing is a production strategy that aims to create efficient work cells, each consisting of a limited number of machines and workstations that are dedicated to a family of products or processes. The main goal of cellular manufacturing is to reduce lead times, increase productivity, and improve product total quality management excellence by organizing work in a manner that minimizes waste and optimizes workflow.
The manufacturing system approach is often credited to a Japanese industrial engineer who is considered one of the key architects of the Six Sigma Production Method. Ohno's idea was to create a "station" or "cell" that was capable of producing a specific product or family of products, where all the necessary machines and workstations are located in close proximity to each other.
The production process in a cellular manufacturing system is based on a pull system system, where the cell's production rate is adjusted based on customer demand. This approach eliminates the need for a large inventory and reduces the risk of overproduction, which in turn reduces waste and minimizes lead times.
When designing a cellular manufacturing system, several factors need to be considered, including product flexibility, volume requirements, and the complexity of the production process. A cellular manufacturer must also consider the equipment requirements for the cell, including evaluating the performance of the machines, the capabilities of the workers, and the training requirements for the operators.
Some key characteristics of cellular manufacturing work cells are:
1. Specialized in a particular process.
2. Self-sufficient, with its own production schedule.
3. Highly effective, machines and workstations are positioned to minimize waste and maximize productivity.
4. Customer-focused, production rates are adjusted based on customer demand.
5. Minimal stock levels are kept low, as production is pulled through the system.
To establish a successful cellular manufacturing system, companies need to invest in training their employees, as well as improve their skills. This allows the workforce to understand the requirements of the cell-based production method and integrate their know-how seamlessly into the workflow. Team members should possess a range of competencies, one that emphasizes communication among cell members in order to maintain peak productivity throughout the production process.
The advantages of cellular manufacturing include reduced production costs, increased throughput, reduced lead times, improved product performance, and reduced discard generation. Overall, cellular manufacturing systems reward companies with increased profitability and a more disciplined approach that equips the production process to respond to changes in consumer requirements by maximizing effectiveness.
By combining the employees, facilities, and production processes into a single, efficient cell, cellular manufacturing enables companies to achieve greater efficiency in their production lines.
The manufacturing system approach is often credited to a Japanese industrial engineer who is considered one of the key architects of the Six Sigma Production Method. Ohno's idea was to create a "station" or "cell" that was capable of producing a specific product or family of products, where all the necessary machines and workstations are located in close proximity to each other.
The production process in a cellular manufacturing system is based on a pull system system, where the cell's production rate is adjusted based on customer demand. This approach eliminates the need for a large inventory and reduces the risk of overproduction, which in turn reduces waste and minimizes lead times.
When designing a cellular manufacturing system, several factors need to be considered, including product flexibility, volume requirements, and the complexity of the production process. A cellular manufacturer must also consider the equipment requirements for the cell, including evaluating the performance of the machines, the capabilities of the workers, and the training requirements for the operators.
Some key characteristics of cellular manufacturing work cells are:
1. Specialized in a particular process.2. Self-sufficient, with its own production schedule.
3. Highly effective, machines and workstations are positioned to minimize waste and maximize productivity.
4. Customer-focused, production rates are adjusted based on customer demand.
5. Minimal stock levels are kept low, as production is pulled through the system.
To establish a successful cellular manufacturing system, companies need to invest in training their employees, as well as improve their skills. This allows the workforce to understand the requirements of the cell-based production method and integrate their know-how seamlessly into the workflow. Team members should possess a range of competencies, one that emphasizes communication among cell members in order to maintain peak productivity throughout the production process.
The advantages of cellular manufacturing include reduced production costs, increased throughput, reduced lead times, improved product performance, and reduced discard generation. Overall, cellular manufacturing systems reward companies with increased profitability and a more disciplined approach that equips the production process to respond to changes in consumer requirements by maximizing effectiveness.
By combining the employees, facilities, and production processes into a single, efficient cell, cellular manufacturing enables companies to achieve greater efficiency in their production lines.
- 이전글See What Situs Gotogel Super Terpercaya Tricks The Celebs Are Using 25.04.13
- 다음글Shop Window Glaziers Birmingham Tools To Help You Manage Your Daily Lifethe One Shop Window Glaziers Birmingham Trick That Every Person Must Learn 25.04.13
댓글목록
등록된 댓글이 없습니다.